Power Cord Cable 2 Core 4.0mm² RVV-2*4.0mm² for Air Conditioner Circuit

Cable Designation & Meaning

Construction: Heavy PVC sheathed flexible cord, flat/oval or round profile (2-core)

RVV 2×4.0 mm² — Cable Specification & Engineering Data 

1. Product Overview & Rating Summary. RVV 2×4.0 is the largest commonly available 300/500 V two-core flexible PVC cord: two 4.0 mm² annealed copper Class 5 flexible conductors, each insulated in PVC and collectively enclosed in one PVC overjacket for 300/500 V, 50 Hz service. It is manufactured and type-tested to GB/T 5023.5 (60227 IEC 52) / IEC 60227-5, with flexible stranded conductors conforming to GB/T 3956. The finished outer diameter is about 13.8 mm and the nominal mass is roughly 240 kg per kilometre (≈ 24.0 kg per 100 m), supplied on 100 m reels or cartons.

2. Layer-by-Layer Construction (Conductor to Jacket).

3. Electrical Characteristics. Each 4.0 mm² conductor is held to a maximum DC resistance of 4.95 Ω/km at 20 °C, rising to around 6.3 Ω/km at the 70 °C operating point. Every length survives the routine 2.0 kV AC power-frequency proof held for five minutes. Finished-cable insulation resistance remains above 0.0085 MΩ·km at 70 °C, and typical figures include capacitance ≈ 160 nF/km and 50 Hz AC impedance ≈ 4.95 Ω/km (resistance-dominant). With both cores energised, reference loading is about 32 A in free air at 25 °C (engineering estimate), and the loop voltage drop at 32 A is about 0.32 V per metre.

Electrical Parameters

4. Thermal Response & Flame Behaviour. PVC insulation sustains a 70 °C continuous conductor temperature. The cord is rated for service ambients between −15 and +70 °C, must not be uncoiled below 0 °C without pre-conditioning, and uses 25 °C as the reference ambient for ampacity. Flame behaviour meets the single-cable vertical test GB/T 18380.12 (IEC 60332-1), meaning the cord self-extinguishes when the flame source is removed. Because both insulation and sheath are halogenated PVC, the cord emits smoke and hydrogen chloride in a fire; low-smoke zero-halogen projects must specify an LSZH variant.

Cable Cross Section Structure

Cable Construction Description

5. Installation Practice & Handling. Bends must not fall below 6 times the actual outer diameter — about 85 mm for this size. Termination requires stripping 15–18 mm and always using a ferrule on the flexible Class 5 strands to prevent wire fraying. Reels held below 0 °C in storage must be warmed indoors before uncoiling; pulling tension should stay within 160 N, and the cord must never be used as a pulling rope. The 32 A reference requires derating whenever ambient temperature or bundling deviates from reference conditions. This cord is not for direct burial, outdoor UV exposure or continuous repetitive flexing — for those duties choose an armoured cable, a UV-stabilised jacket or a continuous-flex (trunking) cable respectively.

6. Typical Service Applications. This cord serves the heaviest flexible-cord duties within the 300/500 V class: supply leads for high-power household appliances such as electric stoves and large heat-pump air conditioners, workshop fixed equipment and small machine-tool feeds, short sub-distribution branches and heavy fixed lighting loops, control cabinet power interconnection, commercial kitchen and laundry equipment leads, and temporary construction power drops. Approved installation methods include fixed wiring inside appliances, cable trunking and indoor ducting in dry locations, both indoors and in covered sheltered spaces.

7. Testing & Quality Assurance Regime. Routine tests on every length include conductor DC resistance verification (≤ 4.95 Ω/km at 20 °C), the 2.0 kV AC / 5 min withstand, conductor continuity across both cores, and dimensional inspection covering insulation ≥ 1.00 mm, sheath ≥ 1.00 mm and overall diameter ≈ 13.8 mm. Sample and type tests comprise PVC insulation and sheath tensile strength (≥ 10 MPa) with elongation (≥ 100 % insulation / ≥ 125 % sheath), PVC heat deformation at 80 °C, PVC shrinkage at 150 °C, the single-cable vertical flame test, bending and cold-bend tests at −15 °C, and the voltage test after flexing. A factory test certificate accompanies each reel.

Cable Flame Retardant Parameter

Cable Test Parameters

8. Standards & Conformity. Design and production are governed by GB/T 5023.5 and IEC 60227-5 for 300/500 V flexible cords (60227 IEC 52). Conductors satisfy GB/T 3956 / IEC 60228 Class 5 — the 4.0 mm² conductor as fifty-six wires of 0.30 mm with R ≤ 4.95 Ω/km. Flame behaviour is proven by GB/T 18380.12. General test methods follow GB 5023.1 / GB 5023.3, while surface marking complies with GB/T 6995. Cables can also be supplied to IEC, BS, DIN, UL or VDE requirements on request. Because the PVC jacket contains halogen, tunnels, metro systems, hospitals and other confined public areas call for an LSZH variant.

9. Packaging, Storage & Logistics. Standard delivery is 100 m per reel or carton, with bespoke cut lengths available on request. Each reel carries type, voltage, supplier identity, production year and sequential metre marking per GB/T 6995. Storage should be in dry, covered premises at −15 to +40 °C, shielded from direct sunlight, moisture, oils and sharp objects; reels remain sealed until installation. In cold conditions, condition reels indoors to ≥ 0 °C before uncoiling. During transit, reels must be secured against rolling and impact, and the cord must never be dragged across abrasive ground or sharp edges.

10. Procurement Specification. State "RVV 300/500 V 2×4.0" together with the required length or reel arrangement, insulation colour combination and marking preferences. Specify the sheath colour (black is standard) and any special colour-coding (e.g. brown/blue for 230 V mains, red/black for DC). Always request the factory test certificate to confirm the actual diameter (≈ 13.8 mm), weight (≈ 240 kg/km) and conductor resistance for the production batch. Where low-smoke zero-halogen or continuous-flex construction is needed, order the LSZH or H05VV5-F variant respectively.

11. Cable Industry FAQ.

• Q1: How does 2×4.0 differ from 2×2.5? The conductor area grows from 2.5 to 4.0 mm² (stranding from 50×0.25 to 56×0.30 mm), lowering DC resistance from 7.41 to 4.95 Ω/km, raising the rated current from about 25 to 32 A, increasing the finished diameter from 10.8 to 13.8 mm, and lifting the weight from about 155 to 240 kg/km.
• Q2: Why a 4.0 mm² cross-section for appliance leads? For a 32 A load at 230 V, 4.0 mm² is the standard for the heaviest household appliances and short sub-distribution branches under IEC 60227 and GB/T 5023. Heavier loads require 6 mm² conductors.
• Q3: What does Class 5 flexible conductor mean? Class 5 (GB/T 3956) is made of many thin wires (56 × 0.30 mm at 4.0 mm²), giving the cord its flexibility and bend endurance. Class 2 (used in power cables like YJV) uses fewer thicker wires and is much stiffer — never mix them up when ordering.
• Q4: Can RVV be used outdoors? Not in its standard form: the PVC jacket is not UV-stabilised and will degrade under prolonged sunlight. For outdoor use specify a UV-stabilised jacket or an armoured cable. For burial, use a steel-tape armoured power cable.
• Q5: How is the conductor cross-section chosen for an appliance lead? Selection follows (a) full-load current after derating, (b) permissible voltage drop (typically ≤ 5 % for appliance leads), and (c) coordination with the upstream fuse or circuit breaker. A 4.0 mm² cord supports up to about 32 A; higher loads require 6 mm² or larger.
• Q6: Copper or tinned copper conductor? Bare annealed copper (this RVV) is standard for fixed appliance leads and gives the lowest resistance. Tinned copper is preferred where the conductor may be exposed to moisture or where solder termination is used, because it resists oxidation.
• Q7: Why can PVC only run at 70 °C while XLPE runs at 90 °C? PVC is a thermoplastic that softens and deforms at elevated temperature; XLPE is cross-linked into a thermoset network that retains its shape up to 90 °C. This is why RVV (PVC) is limited to 70 °C and YJV (XLPE) to 90 °C.
• Q8: What is the difference between RVV and RVVP? RVV is the plain unshielded round flexible cord. RVVP adds a tinned-copper braid screen for electromagnetic interference rejection — choose the shielded variant when the circuit carries low-level signals or is routed near noisy equipment.
• Q9: Why does finished diameter vary between manufacturers for the same nominal size? Standards set minimum insulation and sheath thicknesses plus electrical performance, but not a precise overall diameter. Stranding compaction, filler design and sheath tolerance differ between plants — published 2×4.0 figures cluster around 13.8 mm — so the actual measured diameter must be used when sizing glands and clips.
• Q10: Which tests confirm acceptability on delivery and before energisation? At delivery, verify the factory test certificate (resistance ≤ 4.95 Ω/km, 2.0 kV/5 min withstand, dimensions ≈ 13.8 mm), jacket legibility and reel integrity. After installation, complete an insulation-resistance test plus a 2.0 kV AC / 5 min withstand, then confirm both conductors identified correctly before energising.
• Q11: What service life can be expected? When installed and operated within the stated temperature and voltage limits, PVC flexible cords are designed for a service life of around 10–15 years in dry indoor conditions; sustained overload, repeated flexing beyond the 6 × OD minimum radius, ultraviolet exposure, or operation above 70 °C will materially shorten that life.